Acta Metrologica Sinica  2024, Vol. 45 Issue (9): 1291-1299    DOI: 10.3969/j.issn.1000-1158.2024.09.06
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Position Error of Touch-Trigger Probe Based on Mandrel Calibration on the Process of Gear on-Machine Measurement
WANG Fa,WANG Zhonghou,CHEN Mingzhi,YANG Yongming,WU Yunlong,SONG Meiqi
College of Mechanical Engineering, University of Shanghai for Science and Technology, Shanghai 200093, China
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Abstract  The geometric position of probe is calibrated by a reference sphere on most of mainstream gear measuring instruments. Compared to the reference sphere, the reference mandrel is not only easy to be installed and operated, but also it can detect the static accuracy of the machine tool. So the probe calibration is conducted by the reference mandrel in the process of gear on-machine measurement on a new developed gear grinding. To improve the calibration accuracy of probe position, the calibration of probe geometric position is defined by the least squares method (LSM), which can fit the center of reference mandrel. Simultaneously, the algorithm based on Aitken Δ2 iteration, which is used on the basis of LSM, is built to compensate the error of position produced by LSM. This method replaces the nonlinear fitting iterative process with linear convergent numerical sequence, which not only has a faster convergence rate, but also tends to be stable. The effectiveness of this method can be validated through the experiment of tooth profile evaluation, and it can provide guidance for the geometric position calibration of other gear measurement.
Key wordsgeometric measurement;mandrel;calibration of probe position;profile deviation evaluation      on-machine measurement     
Received: 27 December 2023      Published: 26 September 2024
PACS:  TB92  
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WANG Fa
WANG Zhonghou
CHEN Mingzhi
YANG Yongming
WU Yunlong
SONG Meiqi
Cite this article:   
WANG Fa,WANG Zhonghou,CHEN Mingzhi, et al. Position Error of Touch-Trigger Probe Based on Mandrel Calibration on the Process of Gear on-Machine Measurement[J]. Acta Metrologica Sinica, 2024, 45(9): 1291-1299.
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http://jlxb.china-csm.org:81/Jwk_jlxb/EN/10.3969/j.issn.1000-1158.2024.09.06     OR     http://jlxb.china-csm.org:81/Jwk_jlxb/EN/Y2024/V45/I9/1291
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