|
|
Chatter Identification Method for Ultrasonic Milling of Thin Walled Parts Based on IMB-CNN |
WU Feng-he1,2,LI Shen-ye1,SUN Ying-bing1,2,GUO Bao-su1,2 |
1. Mechanical College, Yanshan University, Qinhuangdao, Hebei 066004, China
2. Heavy Intelligent Manufacturing Equipment Technology Innovation Center of Hebei Province, Qinhuangdao, Hebei 066004, China |
|
|
Abstract Chatter in ultrasonic milling of thin-walled parts seriously affects the quality of workpiece and aggravates tool wear, so a chatter image monitoring system was built. Convolutional neural network (CNN) was used to identify chatter images and the advantages of magnetotactic bacteria algorithm (MB), hill climbing algorithm (HC) and tabu search algorithm (TS) were taken synthetically to improve MB algorithm for optimizing the parameters. Therefore, a chatter identification method based on the improved magnetic bacteria convolution neural network (IMB-CNN) for ultrasonic milling of thin-walled parts was proposed. Firstly, the global search was carried out by MB algorithm, and then neighborhood search was carried out by HC algorithm with the optimal solution as the initial point, so as to avoid the oscillation of MB algorithm near the optimal solution. At the same time, the tabu list was used to skip the searched nodes to reduce the calculation scale and speed up the calculation efficiency. Finally, the optimal hyperparameters were applied to the CNN to realize the accurate identification of flutter images. Compared with other methods, this method achieves 97.69% recognition rate, and the judgment time is 363ms. The chatter is identified effectively, and the overall performance is better than other algorithms.
|
Received: 26 January 2021
Published: 18 May 2022
|
|
|
|
|
[1]赵雄, 郑联语, 樊伟, 等. 实时振动数据驱动的薄壁件平铣工艺参数自适应优化 [J]. 机械工程学报, 2020, 56(23): 172-184.
Zhao X, Zheng L Y, Fan W, et al. Real-time Machining Vibration Data Driven Milling Process Parameters Adaptive Optimization [J]. Journal of Mechanical Engineering, 2020, 56(23): 172-184.
[2]隋翯, 张德远, 陈华伟, 等. 超声振动切削对耦合颤振的影响 [J]. 航空学报, 2016, 37(5): 1696-1704.
Sui H, Zhang D Y, Chen H W, et al. Influence of Ultrasonic Vibration Cutting on Mode-coupling Chatter [J]. Journal of Aeronautics, 2016, 37(5): 1696-1704.
[3]Lamraoui M, Barakat M, Thomas M, et al. Chatter Detection in Milling Machines by Neural Network Classification and Feature Selection [J]. Journal of Vibration and Control, 2013, 21(7): 1251-1266.
[4]Ji Y, Wang X, Liu Z, et al. EEMD-based Online Milling Chatter Detection by Fractal Dimension and Power Spectral Entropy [J]. The International Journal of Advanced Manufacturing Technology, 2017, 92(1): 1185-1200.
[5]Mei Y, Mo R, Sun H, et al. Chatter Detection in Milling Based on Singular Spectrum Analysis [J]. The International Journal of Advanced Manufacturing Technology, 2018, 95(9): 3475-3486.
[6]Yao Z, Mei D, Chen Z. On-line chatter detection and identification based on wavelet and support vector machine [J]. Journal of Materials Processing Technology, 2010, 210(5): 713-719.
[7]Schmitz T, Kouroussis G. The Microphone Feedback Analogy for Chatter in Machining [J]. Shock and Vibration, 2015, 2015: 976819.
[8]熊振华, 孙宇昕, 丁龙杨. 智能车床的颤振实时辨识与在线抑制系统研究 [J]. 机械工程学报, 2018,54(17): 85-93.
Xiong Z H, Sun Y X, Ding L Y. Online Chatter Detection and Suppression System for Intelligent Machine Tool [J]. Journal of Mechanical Engineering, 2018, 54(17): 85-93.
[9]Lei N, Soshi M. Vision-Based System for Chatter Identification and Process Optimization in High-Speed Milling [J]. Int J Adv Manuf Technol, 2017, 89(9): 2757-2769.
[10]Zhu W, Zhuang J, Guo B, et al. An Optimized Convolutional Neural Network for Chatter Detection in the Milling of Thin-Walled Parts [J]. The International Journal of Advanced Manufacturing Technology, 2020, 106(9): 3881-3895.
[11]程淑红, 张仕军, 赵考鹏. 基于卷积神经网络的生物式水质监测方法 [J]. 计量学报, 2019, 40(4): 721-727.
Cheng S H, Zhang S J, Zhao K P. Biological Water Quality Monitoring Method Based on Convolution Neural Network [J]. Acta Metrologica Sinica, 2019, 40(4): 721-727.
[12]Bergstra J, Bengio Y. Random Search for Hyper-parameter Optimization [J]. Journal of Machine Learning Research, 2012, 13(1): 281-305.
[13]Hutter F, Hoos H H, Leyton-Brown K. Sequential Model-Based Optimization for General Algorithm Configuration [C] // International Conference on Learning and Intelligent Optimization, Vancouver, Canada, 2011.
[14]Snoek J, Larochelle H, Adams R P. Practical Bayesian Optimization of Machine Learning Algorithms [J]. In Advances in Neural Information Processing Systems, 2012, 4: 2951-2959.
[15]Young S R, Rose D C, Karnowski T P, et al. Optimizing Deep Learning Hyper-Parameters Through an Evolutionary Algorithm [C]// Workshop on Machine Learning in High-Performance Computing Environments, MLHPC2015, Austin, US, 2015.
[16]Mai L, Koliousis A, Li G, et al. Taming Hyper-parameters in Deep Learning Systems [J]. Operating Systems Review, 2019, 53(1): 52-58.
[17]Chen J W, Liu Z G, Wang H R, et al. Automatic Defect Detection of Fasteners on the Catenary Support Device Using Deep Convolutional Neural Network [J]. IEEE Transactions on Instrumentation and Measurement, 2018, 67(2): 257-269.
[18]Mo H W, Liu L L, Xu L F, et al. Research on Magnetotactic Bacteria Optimization Algorithm Based on the Best Individual [C]// 9th International Conference on Bio-Inspired Computing-Theories and Applications (BIC-TA), Wuhan, China, 2014.
[19]Chaudhary S, Taran S, Bajaj V, et al. Convolutional Neural Network Based Approach Towards Motor Imagery Tasks EEG Signals Classification [J]. IEEE Sensors Journal, 2019, 19(12): 4494-4500.
[20]Halfawy M R, Hengmeechai J. Automated Defect Detection in Sewer Closed Circuit Television Images Using Histograms of Oriented Gradients and Support Vector Machine [J]. Automation in Construction, 2014, 38: 1-13. |
|
|
|