|
|
Research on Vision Calibration Method of the Pitch Axis Position |
BI Chao,ZHAO Yuan,HAO Xue,FANG Jian-guo |
Aviation Key Laboratory of Science and Technology on Precision Manufacturing Technology, Beijing Precision Engineering Institute for Aircraft Industry, Beijing 100076, China |
|
|
Abstract With regard to the calibration difficulty of pitch axis positions in the five-axis vision measuring system for film cooling holes, a new calibration method based on industrial camera and specially designed target was proposed. During the implementation of the method, a cuboid metal block with sharp and intact edges was applied as the calibration target. In the calibrating procedure, the target was placed at different positions and postures by the rotations of the pitch axis. Afterwards, the industrial camera focused on the surfaces of the target in different situations and then captured the images of the same goal edge on the front surface and upper surface respectively. According to the constraint condition established by the uniqueness of the goal edge extracted from those images, spatial position of the pitch axis in the measuring space denoted by O-XYZ would be calculated by solving simultaneous equations. At last, to verify the calibration method and results, a test piece was measured 10 times by the system after pitch axis position calibration, whose nominal size was 60mm. As shown in the inspecting experiments, the limit errors of single measurement of the length dimension were ±0.0216mm, and the measuring errors of those experimental results were all smaller than ±0.012mm, which manifested the feasibility and effectiveness of the calibration method proposed.
|
Received: 26 January 2021
Published: 08 April 2022
|
|
|
|
|
[1] 田东坡, 贺斌, 李朋, 等. 飞秒激光气膜孔对面壁无损伤制孔工艺研究 [J]. 航空精密制造技术, 2018, 54(2): 6-9.
Tian D P, He B, Li P, et al. Investigation of gas film holes machining with no damage on inner surface of cavity by femtosecond laser [J]. Aviation Precision Manufacturing Technology , 2018, 54(2): 6-9.
[2] 毕超, 郝雪, 刘孟晨, 等. 气膜孔视觉测量系统的设计与搭建 [J]. 计量学报, 2020, 41(7): 775-780.
Bi C, Hao X, Liu M C, et al. Design and establishment of the machine vision measuring systemfor film cooling holes [J]. Acta Metrologica Sinica , 2020, 41(7): 775-780.
[3] Shetty D, Eppes T, Campana C, et al. New approach to the inspection of cooling holes in aero-engines [J]. Optics and Lasers in Engineering , 2009, 47: 686-694.
[4] 王克菲, 骆剑霞, 田淑青, 等. 叶片吸力面不同位置处气膜冷却特性对比 [J]. 航空动力学报, 2017, 32(6): 1281-1288.
Wang K F, Luo J X, Tian S Q, et al. Film cooling performance comparison at different positions on blade suction side [J]. Journal of Aerospace Power , 2017, 32(6): 1281-1288.
[5] Chen P, Dai M, Chen K, et al. Rotation axis calibration of a turntable using constrained global optimization [J]. Optik , 2014, 125: 4831-4836.
[6] Park S Y, Subbarao M. A multiview 3D modeling system based on stereo vision techniques [J]. Machine Vision and Applications , 2005, 16: 148-156.
[7] Dai M L, Chen L J, Yang F J, et al. Calibration of revolution axis for 360 deg surface measurement [J]. Applied Optics , 2013, 52(22): 5440-5448.
[8] 李鹏飞, 张文涛, 熊显名. 基于线结构光的三维测量系统转轴快速标定方法 [J]. 微型机与应用, 2015, 34(4): 73-75.
Li P F, Zhang W T, Xiong X M. A fast approach for calibrating 3-D coordinate measuring system rotation axis based on line-structure light [J]. Microcomputer & Its Applications , 2015, 34(4): 73-75.
[9] 胡民政, 习俊通. 面向结构光三维测量的两轴转台标定 [J]. 上海交通大学学报, 2010, 44(4): 506-511.
Hu M Z, Xi J T. Two-axis turntable calibration in three-dimensional structured light measurement system [J]. Journal of Shanghai Jiaotong University , 2010, 44(4): 506-511.
[10] 胡民政, 陈晓波, 习俊通. 两轴转台结构光三维扫描仪及多视自动拼合 [J]. 测试技术学报, 2010, 24(2): 161-169.
Hu M Z, Chen X B, Xi J T. 2-axis turntable three-dimensional measuring system based on structured light and automatic registration of multi-view [J]. Journal of Test and Measurement Technology , 2010, 24(2): 161-169.
[11] 何万涛, 马鹤瑶, 郭延艳, 等. 航空叶片非接触光学测量的转轴精密标定方法 [J]. 黑龙江科技大学学报, 2017, 27(2): 181-185.
He W T, Ma H Y, Guo Y Y, et al. Research on accurate calibration of shaft in non-contact optical measurement of aviation blades [J]. Journal of Heilongjiang University of Science & Technology , 2017, 27(2): 181-185.
[12] 勾治践, 贾兆海. 智能三坐标视觉测量在线标定 [J]. 长春工业大学学报, 2016, 37(4): 392-395.
Gou Z J, Jia Z H. Online calibration in intelligent three-dimensional visual measurement [J]. Journal of Changchun University of Technology , 2016, 37(4): 392-395.
[13] Bi C, Fang J G, Li K, et al. Extrinsic calibration of a laser displacement sensor in a non-contact coordinate measuring machine [J]. Chinese Journal of Aeronautics , 2017, 30(4): 1528-1537.
[14] 毕超, 郝雪, 刘孟晨, 等. 基于视觉测量的回转轴线标定方法研究 [J]. 红外与激光工程, 2020, 49(4): 0413004.
Bi C, Hao X, Liu M C, et al. Study on calibration method of rotary axis based on vision measurement [J]. Infrared and Laser Engineering , 2020, 49(4): 0413004.
[15] Gao Y, Lin J R, Chen J Q, et al. An efficient and flexible camera calibration technique for larger-scale vision measurement based on precise two-axis rotary table [J]. Nanotechnology and Precision Technology , 2018, 1(1): 59-65.
[16] 许允斗, 王超, 赵春霖, 等. 2RPU/UPR+RP五自由度混联机器人参数标定研究 [J]. 光学 精密工程, 2020, 28(1): 119-129.
Xu Y D, Wang C, Zhao C L, et al. Parameter calibration of five-degree-of-freedom hybrid robot 2RPU/UPR+RP[J]. Optics and Precision Engineering , 2020, 28(1): 119-129. |
|
|
|